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Thermal Dissipation Effect on Temperature-controlled Friction Stir Welding
University West, Sweden.
University West, Sweden.
Linnaeus University, Faculty of Technology, Department of Mechanical Engineering.ORCID iD: 0000-0002-1869-232X
2019 (English)In: Soldagem & Inspeção, ISSN 0104-9224, E-ISSN 1980-6973, Vol. 24, p. 1-9, article id e2428Article in journal (Refereed) Published
Abstract [en]

During Friction Stir Welding (FSW) of complex geometries, the thermal dissipation, induced by geometric features or the surrounding environment, may strongly affect the final weld quality. In order to guarantee a consistent weld quality for different conditions, in-process welding parameter adaptation is needed. This paper studies the effect of thermal dissipation, induced by the backing bar thermal conductivity, on the weld temperature and the temperature controller response to it. A new temperature sensor solution, the Tool-Workpiece Thermocouple (TWT) method, was applied to acquire online temperature measurements during welding. An FSW-robot equipped with temperature control, achieved by rotation speed adaptation, was used. AA7075-T6 lap joints were performed with and without temperature control. The cooling rate during welding was register plus macrographs and tensile tests were assessed. The controller demonstrated a fast response promoting the heat input necessary to maintain the set welding temperature. The results demonstrated that temperature control using the TWT method is suitable to achieve higher joint performance and provides a fast setup of optimal parameters for different environments.

Place, publisher, year, edition, pages
ASSOC BRASIL SOLDAGEM , 2019. Vol. 24, p. 1-9, article id e2428
Keywords [en]
Friction stir welding, Cooling rate, TWT method, Temperature control, Aluminium alloy
National Category
Mechanical Engineering
Research subject
Technology (byts ev till Engineering), Mechanical Engineering
Identifiers
URN: urn:nbn:se:lnu:diva-92331DOI: 10.1590/0104-9224/SI24.28ISI: 000510209200001Scopus ID: 2-s2.0-85078163111OAI: oai:DiVA.org:lnu-92331DiVA, id: diva2:1395251
Available from: 2020-02-21 Created: 2020-02-21 Last updated: 2020-12-14Bibliographically approved

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Bolmsjö, Gunnar

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Citation style
  • apa
  • ieee
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  • Other style
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  • de-DE
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  • en-US
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  • nn-NO
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  • html
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