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Chemical composition, particle geometry, and micro-mechanical strength of barley husks, oat husks, and wheat bran as alternative raw materials for particleboards
Linnaeus University, Faculty of Technology, Department of Forestry and Wood Technology. (Forest Products)ORCID iD: 0000-0002-0830-4741
Max Planck Institute of Colloids and Interfaces, Germany.
Linnaeus University, Faculty of Technology, Department of Forestry and Wood Technology. Michigan Technological University, USA. (Forest Products)ORCID iD: 0000-0003-0883-2306
IKEA Industry AB, Sweden.
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2023 (English)In: Materials Today Communications, ISSN 2352-4928, Vol. 36, article id 106602Article in journal (Refereed) Published
Sustainable development
SDG 8: Promote sustained, inclusive and sustainable economic growth, full and productive employment and decent work for all, SDG 12: Ensure sustainable consumption and production patterns, SDG 13: Take urgent action to combat climate change and its impacts by regulating emissions and promoting developments in renewable energy
Abstract [en]

Particleboards are used worldwide in various industry segments, like construction and furniture production. Nevertheless, increase in wood prices and logistical challenges urge the particleboard industry to find alternative raw materials. By-products and residues from the agricultural and food industries could offer possibilities for material sourcing at a local level. This study aimed to investigate the chemical composition, particle geometry, anatomical structure, and microtensile characteristics of such material, specifically barley husks (BH), oat husks (OH), and wheat bran (WB). Barley and oat husks were found to have comparable hemicelluloses and lignin contents to industrial wood chips but contained more ash. Wheat bran was rich in extractives and showed high buffering capacity. Light microscopy and microcomputed tomography revealed details of leaf structure for BH and OH as well as the multi-layer structure of WB. The ultimate microtensile strength of BH, various OH samples, and WB were respectively 2.77 GPa, 0.84-2.42 GPa, and 1.45 GPa. The results indicated that the studied materials could have potential uses as furnish materials in non-load bearing particleboards, where thermal or acoustic insulation properties are desirable.

Place, publisher, year, edition, pages
Elsevier, 2023. Vol. 36, article id 106602
Keywords [en]
agro-industry residues, chemical composition, particle geometry, SEM, x-ray microcomputed tomography, microtensile strength
National Category
Composite Science and Engineering Agricultural Science
Research subject
Technology (byts ev till Engineering), Forestry and Wood Technology
Identifiers
URN: urn:nbn:se:lnu:diva-123200DOI: 10.1016/j.mtcomm.2023.106602ISI: 001038281900001Scopus ID: 2-s2.0-85164218316OAI: oai:DiVA.org:lnu-123200DiVA, id: diva2:1781016
Funder
Swedish Research Council Formas, 2018-01371Available from: 2023-07-06 Created: 2023-07-06 Last updated: 2024-09-05Bibliographically approved
In thesis
1. Agro-industry feedstock and side stream materials for wood panel manufacturing
Open this publication in new window or tab >>Agro-industry feedstock and side stream materials for wood panel manufacturing
2023 (English)Doctoral thesis, comprehensive summary (Other academic)
Abstract [en]

Wood-based panels are indispensable in many areas, such as the construction industry and furniture production. The intensified demand for renewable materials, rising wood prices and increasing protection zones of forest areas make the wood panel industry consider alternative raw materials. The agricultural sector provides, at the same time, large amounts of sustainable and renewable lignocellulosic materials. By-products can arise along the entire agricultural production chain, i.e., during harvesting or further processing into food, but their potential has not yet been fully exploited. This thesis explored the potential of agro-industry feedstocks and side streams as raw materials for wood panel manufacturing. A literature review on the research of agricultural residues as a raw material in wood panels provided an overview of the investigated wood alternatives and their performance in final products. Most of the studies focused on the production of particleboard and its mechanical and physical properties. Often only up to 30% of wood could be replaced by alternative raw materials before the properties decreased remarkably.This thesis focused on an intensive material characterisation of barley husks (BH), oat husks (OH) and wheat bran (WB). Husks are the protective surrounding of their cereal grain and have an anatomical leaf structure. Wheat bran is a side stream of flour production and consists of the grain's outer layers. It was found that BH and OH have at 70% and 66% a slightly lower holocellulose content than wooden materials (poplar, spruce), while their hemicelluloses content exceeding that of cellulose. Additionally, WB had a very high lignin content of 43%. The chemical composition, especially the ash content (5% BH, 6% OH) and the high silicon occurrence on the husks’surfaces, reduced their wettability, as demonstrated by low contact angle measurements. Micromechanical tests showed that OH could resist a higher ultimate stress load than BH and WB, but the modulus of elasticity (MOE) was lower. The MOE was noticeably affected by the microfibril angle, which was three to four-times larger in the husks compared to wooden materials. Furthermore, the results of OH showed larger particle lengths and widths on average, approximately half as much extractive content and slightly higher thermal stability compared to BH. Therefore, OH was suggested as promising raw material and evaluated for particleboard manufacturing. In an experimental investigation, OH was explored as raw material in aspecial particleboard type, i.e., tubular particleboards. Although the boards showed higher insulation properties than wood particle-based ones, the mechanical properties were considerably affected by the reduced wettability, and the manufacturing method led to poor density distribution. In addition, the agricultural feedstock wheat starch, in combination with microfibrillated cellulose (MFC) and emulsifiable diphenylmethane diisocyanate (eMDI), was investigated as an adhesive system for fibreboard production. Wheat starch was modified to dialdehyde starch (DAS) and served as the backbone in an adhesive formulation of 99.5% bio-based content using 1% MFC and 4% eMDI based on DAS, which showed excellent mechanical and water resistance performance in fibreboards. Especially, internal bond and MOE values even exceeded those obtained in boards manufactured with commercial formaldehyde-based adhesive. The application process should be optimized in the future since the DAS was applied in powder form, and long press times were necessary because the adhesive system required a high-water content. The DAS-based adhesive was used to bond OH in particleboards, where as challenges in practical implementation were encountered. The severely shortened starch molecule reacted with the proteins of the OH, and from temperatures of 160°C, it led to accelerating degradation and reduced bonding capacity of the adhesive. Finally, this thesis provided a deeper knowledge of husked-based raw materials' properties in the context of panel manufacturing and showed that they are a possible but challenging alternative to wood. Further experimental investigations are necessary to improve the interfacial adhesion of OH and there spective adhesive system in order to produce panels with mechanical and physical properties that meet current requirements. The investigation of a DAS based adhesive opened a promising path for bio-based adhesives and the independence of formaldehyde systems. But subsequent studies must convert the used application method into a sprayable process for industrial integration

Place, publisher, year, edition, pages
Växjö: Linnaeus University Press, 2023. p. 55
Series
Linnaeus University Dissertations ; 496
National Category
Paper, Pulp and Fiber Technology Wood Science
Research subject
Technology (byts ev till Engineering), Forestry and Wood Technology
Identifiers
urn:nbn:se:lnu:diva-123684 (URN)10.15626/LUD.496.2023 (DOI)9789180820370 (ISBN)9789180820387 (ISBN)
Public defence
2023-06-09, N1017, Hus N, Växjö, 09:00 (English)
Opponent
Supervisors
Available from: 2023-08-14 Created: 2023-08-14 Last updated: 2024-03-20Bibliographically approved

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Neitzel, NicolasHosseinpourpia, Reza

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