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Self-adaptive fault diagnosis for unseen working conditions based on digital twins and domain generalization
Linnaeus University, Faculty of Technology, Department of computer science and media technology (CM).ORCID iD: 0000-0003-0348-4429
University of Naples Federico II, Italy.ORCID iD: 0000-0002-0754-6271
Linnaeus University, Faculty of Technology, Department of computer science and media technology (CM).ORCID iD: 0000-0003-2672-5010
Mälardalen University, Sweden.ORCID iD: 0000-0002-2833-7196
2025 (English)In: Reliability Engineering & System Safety, ISSN 0951-8320, E-ISSN 1879-0836, Vol. 254, no Part A, article id 110560Article in journal (Refereed) Published
Abstract [en]

In recent years, intelligent fault diagnosis based on domain adaptation has been used to address domain shifts in cyber–physical systems; however, the need for acquiring target data sufficiently limits their applicability to unseen working conditions. To overcome such limitations, domain generalization techniques have been introduced to enhance the capacity of fault diagnostic models to operate under unseen working conditions. Nevertheless, existing approaches assume access to extensive labeled training data from various source domains, posing challenges in real-world engineering scenarios due to resource constraints. Moreover, the absence of a mechanism for updating diagnostic models over time calls for the exploration of self-adaptive generalized diagnosis models that are capable of autonomous reconfiguration in response to new unseen working conditions. In such a context, this paper proposes a self-adaptive fault diagnosis system that combines several paradigms, namely Monitor-Analyze-Plan-Execute over a shared Knowledge (MAPE-K), Domain Generalization Network Models (DGNMs), and Digital Twins (DT). The MAPE-K loop enables run-time adaptation to dynamic industrial environments without human intervention. To address the scarcity of labeled training data, digital twins are used to generate supplementary data and continuously tune parameters to reflect the dynamics of new unseen working conditions. DGNM incorporates adversarial learning and a domain-based discrepancy metric to enhance feature diversity and generalization. The introduction of multi-domain data augmentation enhances feature diversity and facilitates learning correlations among multiple domains, ultimately improving the generalization of feature representations. The proposed fault diagnosis system has been evaluated on three publicly available rotating machinery datasets to demonstrate its higher performance in cross-work operation and cross-machine tasks compared to other state-of-the-art methods.

Place, publisher, year, edition, pages
Elsevier, 2025. Vol. 254, no Part A, article id 110560
Keywords [en]
Data augmentation, Digital twin, Domain generalization, Fault diagnosis system, MAPE-K, Rotating machine, Unseen working conditions
National Category
Computer Sciences
Research subject
Computer and Information Sciences Computer Science, Computer Science
Identifiers
URN: urn:nbn:se:lnu:diva-133189DOI: 10.1016/j.ress.2024.110560ISI: 001344171900001Scopus ID: 2-s2.0-85207001324OAI: oai:DiVA.org:lnu-133189DiVA, id: diva2:1909391
Available from: 2024-10-30 Created: 2024-10-30 Last updated: 2025-05-09Bibliographically approved

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Saman Azari, MehdiEdrisi, Farid

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Saman Azari, MehdiSantini, StefaniaEdrisi, FaridFlammini, Francesco
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