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Investigation of different configurations of alumina packed bed reactor for coke free conversion of benzene
Linnaeus University, Faculty of Technology, Department of Built Environment and Energy Technology. Linnaeus University, Linnaeus Knowledge Environments, Advanced Materials.ORCID iD: 0000-0003-3732-9603
Linnaeus University, Faculty of Technology, Department of Built Environment and Energy Technology.ORCID iD: 0000-0001-8964-116X
Linnaeus University, Faculty of Technology, Department of Built Environment and Energy Technology.ORCID iD: 0000-0003-1138-5105
2024 (English)In: Chemical engineering research & design, ISSN 0263-8762, E-ISSN 1744-3563, Vol. 201, p. 433-445Article in journal (Refereed) Published
Abstract [en]

Conversion of producer gas tar without coke generation is a great challenge. This study investigates conversion of tar model benzene using different configurations of highly non-porous ɣ-Al2O3 packed bed reactor at 1000–1100 0C. The configurations comprised of different positions (relative to top (P1), center (P2) and bottom (P3) of reactor furnace), heights (5, 13 and 25 cm) and particles sizes (0.5, 3 and 5 mm) of alumina packed bed. Steam and CO2 were used as reforming media for tested benzene concentrations (0.4–1.8 vol%). The results showed benzene conversions of 48–91% with negligible steady thin coke generation using a packed bed (height: 25 cm, particles size: 3 mm) at P1. Whereas, relative high benzene conversions of 63–93 and 68–95% at P2 and P3 respectively with unsteady thick coke generation at benzene concentrations greater than 0.4 vol% increased differential upstream pressures (DUPs) of beds. Similar unsteady coke generation at benzene concentrations greater than 0.8 vol% and temperature of 1100 0C was observed with packed beds of heights of 5 and 13 cm, and particles size of 0.5 mm at P1. Generation of unsteady coke with condensed structure as evidenced by its characterization was attributable to increased benzene polymerization and reduced bed surface gasification reactions due to improperly installed packed bed. Developed kinetic model predicted well the generated coke. As conclusion, properly installed alumina packed bed pertaining to tar concentration and other experimental conditions may inhibit coke generation during tar conversion.

Place, publisher, year, edition, pages
Elsevier, 2024. Vol. 201, p. 433-445
National Category
Energy Engineering
Research subject
Technology (byts ev till Engineering), Bioenergy Technology
Identifiers
URN: urn:nbn:se:lnu:diva-126019DOI: 10.1016/j.cherd.2023.11.063ISI: 001139578000001Scopus ID: 2-s2.0-85180412311OAI: oai:DiVA.org:lnu-126019DiVA, id: diva2:1820329
Available from: 2023-12-18 Created: 2023-12-18 Last updated: 2026-04-16Bibliographically approved
In thesis
1. Conversion of tar model benzene using non-catalytic techniques of partial combustion and thermal cracking
Open this publication in new window or tab >>Conversion of tar model benzene using non-catalytic techniques of partial combustion and thermal cracking
2025 (English)Doctoral thesis, comprehensive summary (Other academic)
Abstract [en]

Producer/pyrolysis gas from thermochemical conversion of biomass contains undesired condensable hydrocarbons termed as tar. Intended conversion of tar to syngas using catalytic and non-catalytic techniques generates undesirable coke. This thesis investigates the conversion of tar model benzene in Al2O3 packed bed reactor using non-catalytic techniques of partial combustion and thermal cracking. Simulated producer gas (SPG) and different fuel gas mixtures (FGMs) are used in partial combustion technique. SPG and FGMs are similar gas mixtures, however, FGMs contain either similar components as SPG contains or one component less than of SPG components, and contain relatively low lower heating value (LHV) than of SPG. Steam, CO2 or both are used as benzene reforming media in thermal cracking technique. Different experimental conditions and Al2O3 packed bed configurations are used to understand their influences on benzene conversion. Used experimental conditions comprise of different reactor temperatures, SPG/FGM compositions, gas flow rates, concentrations of benzene and reforming media. Whereas, used packed bed configurations are different combinations of packed bed positions (top, center and bottom of reactor), bed particles sizes (large, medium and small) and bed heights (large, medium and small). A CFD model is developed to simulate the benzene conversions from SPG/FGMs partial combustion.

Benzene conversions from SPG partial combustion and thermal cracking in a reactor with Al2O3 packed bed (position: top of reactor, particles size: medium, height: large) show no coke generation. Whereas, comparative benzene conversions from both SPG partial combustion and thermal cracking without the Al2O3 packed bed show significant generation of coke precursors and coke respectively. Investigating benzene conversions from thermal cracking using other configurations of packed bed in reactor shows coke generation with packed beds of all considered heights and particles sizes at center and bottom of reactor. That may be because of homogeneous thermal reforming/polymerization of benzene occurring in empty space above the packed beds partially leading to coke formation. Coke generation is also experienced with packed beds of considered particle sizes with small and medium heights at top of reactor. Moreover, benzene conversions with no coke generation than ones with coke generation at similar experimental conditions are relatively low. Investigating benzene conversions from thermal cracking at different experimental conditions in a particular configured packed bed reactor shows increasing benzene conversions and coke generation (if occurring) at increasing reactor temperatures. Whereas, benzene conversions from SPG/FGM partial combustion at different reactor temperatures are nearly similar. Varying the H2 and CH4 contents of SPG and FGM influenced the benzene conversion significantly. Benzene conversion from thermal cracking in presence of CO2 reforming medium than in presence of steam or both steam and CO2 reforming media was relatively higher. Characterization of coke generated during benzene conversions from thermal cracking at different reactor temperatures indicates its increasing condensed structure at increasing reactor temperature. The generated coke is predicted accurately by developed kinetic model. The developed CFD model simulates the benzene conversions and concentrations of outlet gas components form SPG/FGMs partial combustion well. Computed benzene concentration profiles show gradual reductions in benzene concentrations across the reactor except the minute sharp reductions by the points of FGMs/SPG partial combustion

Place, publisher, year, edition, pages
Växjö: Linnaeus University Press, 2025. p. 144
Series
Linnaeus University Dissertations ; 576
Keywords
Benzene conversion, Tar, Thermal cracking, Partial combustion, Simulated producer gas, Fuel gas mixtures, Coke
National Category
Energy Engineering
Research subject
Technology (byts ev till Engineering); Technology (byts ev till Engineering), Bioenergy Technology
Identifiers
urn:nbn:se:lnu:diva-141307 (URN)10.15626/LUD.576.2025 (DOI)978-91-8082-324-1 (ISBN)978-91-8082-325-8 (ISBN)
Public defence
2025-10-10, 10:00 (English)
Opponent
Supervisors
Available from: 2025-09-01 Created: 2025-08-31 Last updated: 2025-09-10Bibliographically approved

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Ahmad, WaqarLin, LetengStrand, Michael

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