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An Intelligent Diagnostic Framework Based on Digital Twins and Partial Transfer Learning: Methodology and Industrial Application
Linnaeus University, Faculty of Technology, Department of computer science and media technology (CM). (LNUC DISA-SIG)ORCID iD: 0000-0003-0348-4429
GE Power Sweden, Sweden.
University of Naples Federico II, Italy.ORCID iD: 0000-0002-0754-6271
Mälardalen University, Sweden.ORCID iD: 0000-0002-2833-7196
2024 (English)In: IEEE Transactions on Industrial Cyber-Physical Systems, E-ISSN 2832-7004, Vol. 3, p. 1-13Article in journal (Refereed) Published
Abstract [en]

In Industry 4.0, efficient fault diagnosis is crucial for predictive maintenance but is often hindered by significant domain shifts between training and testing domains and lack of training datasets, limiting the effectiveness of machine learning in practice. Transfer learning has been used to address these challenges by utilizing knowledge from similar source domains. However, the scarcity of faulty data from real machines and the difficulty of obtaining labeled datasets from lab machines as source domain pose significant obstacles. This paper presents a novel diagnostic framework that integrates digital twins and transfer learning to overcome these limitations. Digital twins generate training datasets, while a model update strategy based on parameter sensitivity analysis improves adaptability. The framework also incorporates a partial transfer diagnostic model with a double attention mechanism to handle data distribution discrepancies and label inconsistencies between digital twins and real machines. Validated on an industrial rotating machine case study using real data, the proposed approach improves diagnostic accuracy by over 10% compared to state-of-the-art methods.

Place, publisher, year, edition, pages
IEEE, 2024. Vol. 3, p. 1-13
National Category
Computer Sciences
Research subject
Computer and Information Sciences Computer Science, Computer Science
Identifiers
URN: urn:nbn:se:lnu:diva-134434DOI: 10.1109/ticps.2024.3490502ISI: 001576701000001OAI: oai:DiVA.org:lnu-134434DiVA, id: diva2:1926883
Available from: 2025-01-13 Created: 2025-01-13 Last updated: 2025-09-29Bibliographically approved

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Saman Azari, MehdiFlammini, Francesco

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CiteExportLink to record
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Cite
Citation style
  • apa
  • ieee
  • modern-language-association-8th-edition
  • vancouver
  • Other style
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  • de-DE
  • en-GB
  • en-US
  • fi-FI
  • nn-NO
  • nn-NB
  • sv-SE
  • Other locale
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Output format
  • html
  • text
  • asciidoc
  • rtf